Guided Wave

The UltraWave LRT is a turnkey solution that uses guided wave technology and excites low-frequency ultrasonic waves that propagate in the axial direction of pipes, from both sides of the probe collar.


Overview

The UltraWave LRT uses guided wave technology and excites low-frequency ultrasonic waves that travel lengthwise over tens of meters along a pipe, detecting wall thickness variations. The system is ideal to screen in-service pipes and pipelines, and to inspect limited access pipes from a single inspection position. It includes advanced software, acquisition unit, touch screen laptop, and compact probes with bands and bladders.

Pipe Inspection with Guided Waves

Offering the capacity to screen in-service pipes and pipeline over long distances, guided wave inspection is used to localize areas of concern on above-ground conventional structures and for advanced applications such as buried, insulated, coated, and vertical pipes. This technology also detects corrosion at supports, clamps, and pipe racks.

Guided wave technology can perform inspections on pipes with limited access. It pinpoints locations that require further inspection, avoiding unnecessary excavation, coating removal, or scaffolding, if no flaw is detected. The use of this technology helps provide a significant reduction in operating costs and is considered an inspection solution for unpiggable pipes.

Buried and road crossing pipes

Buried and road crossing pipes

Corrosion under insulation (CUI)

Corrosion under insulation (CUI)

Pipe racks

Pipe racks

Vertical pipes

Vertical pipes

Guided Wave Technology

Guided wave technology is a nondestructive testing method used to locate potential degradation, such as internal or external corrosion and metal loss. While conventional UT provides localized inspection, underneath or in the vicinity of the sensor location, guided waves are able to screen the entire pipe wall, over tens of meters, from a single inspection position. Then, prove-up inspection only needs to be conducted at the specific indication position. Combined with other NDT techniques, a guided wave system will help to maximize the efficiency of a corrosion management program, without compromising data quality.

Conventional UT provides localized inspection, underneath or in the vicinity of the sensor location.

Conventional UT provides localized inspection, underneath or in the vicinity of the sensor location.

Guided wave inspection allows for the entire pipe wall to be screened over tens of meters from each side of the probe collar location.

Guided wave inspection allows for the entire pipe wall to be screened over tens of meters from each side of the probe collar location.

Advantages of Guided Waves

  • High productivity inspection with long-range coverage and rapid screening.
  • Ability to scan pipes with limited access, such as buried, coated, insulated and through wall pipes, leading to cost reduction for excavation and insulation removal.
  • 100% screening coverage of pipe wall.
  • Cost effective solution for pipe integrity management programs.
  • In-service inspection (no production shutdown).

UltraWave LRT System

Inspection lengths range up to 91 meters (300 feet) on each side of the probe collar.

Inspection lengths range up to 91 meters (300 feet) on each side of the probe collar.

Hardware

The Olympus UltraWave LRT system is a turnkey solution with all the tools and accessories required to perform efficient inspections in the field :
  • Data acquisition unit with a broad frequency range, from 15 kHz to 85 kHz, and an inspection length that extends up to 182 m (600 feet) bidirectionally.
  • Standard probe collar kits, covering pipe diameters from 2 in. to 24 in. OD.
  • Probe collars for other diameters available upon request.
  • Rugged industrial touch-screen laptop computer.
  • Latest version of UltraWave LRT software with advanced features such as F-scan, Active Focusing and Synthetic Focusing (C-scan).
  • Tool kit, spare parts, and user manuals.
The Olympus UltraWave LRT system

Acquisition Unit

Acquisition Unit

The UltraWave LRT system includes a 16-pulser acquisition unit with a frequency spectrum of 15 to 85 kHz, adjustable in 1 kHz steps for high resolution. Lower resolutions are available in the software to reduce acquisition time and data file size. Portable and battery operated, the unit is supplied with a backpack for easy on-site transportation. The system offers optimized power management with two hot-swappable batteries to maximize on-site efficiency.

Probe Collar

Probe Collar

The probe modules are sealed in a molded housing for increased durability in rough environments. Their lightweight and low-profile design ensures consistent contact and stability on the pipe surface during data acquisition.

  • Compact and low-profile probe module.
  • Completely sealed probe module for high reliability.
  • Highly resistant stainless steel wear plates.

The Olympus UltraWave LRT system has several design features that make setup straightforward and secure. All the necessary information for probe module installation is clearly displayed on the collar.

  • Probe collars available for pipes as small as 2 in. OD.
  • Total collar height of about 30 mm offering extremely low clearance.
  • Highly flexible and portable bands for limited-access locations.
  • Color-coded cables and bands for easy wiring.
  • Resilient collar with easy sliding buckle, fiber-reinforced bladder, and integrated Kevlar retention strap.

Software

Setup

Defining the scope of work for an inspection job is a critical part of the planning process for a guided wave examination. The UltraWave LRT user-friendly software provides a step-by-step wizard for entering the inspection parameters.

  • Clear identification of each inspected line and its location, as well as the pipe size, material, configuration, and more.
  • Illustrations, detailing the positioning and orientation of the probe collar.
  • Intuitive tree control for database management.
UltraWave LRT Software setup

The user-friendly software facilitates the management of all relevant inspection information.

Analysis

F-Scan Color Map

F-Scan Color Map

The F-scan color map displays the entire frequency range at a glance.

A-Scan Analysis

Once a frequency is selected, the corresponding A-scan is displayed and used for detailed analysis. The A-scan analysis features distance-amplitude correction (DAC) curves, reflector annotations, and an option for additional notes. Two independent sets of DAC curves can be adjusted for the forward and the reverse direction.

A-Scan Analysis

An annotation list linked to a defect table allows for a quick A-Scan analysis.

Active Focusing

The active focusing capability enhances the flaw evaluation performance by delivering concentrated energy to a specific portion of the pipe, resulting in a better signal-to-noise ratio. Once a specific distance on the pipe has been selected, the energy is then focused at eight different positions around the circumference, investigating the pipe cross-section, segment by segment. The active focusing also estimates the circumferential extent of the indication.

  • Polar plot representation displays the scope of the indication from a circumferential viewpoint.
  • Improved penetration power and inspection
    confidence for advanced applications such as buried or heavily coated pipes.
  • Reduced defect false-alarm rates.
Active Focusing

The active focusing mode delivers concentrated energy at the desired distance, and the corresponding axial profile evaluates the indication extent.

Synthetic Focusing

Synthetic focusing is a post-processing tool (offline) for advanced data analysis. A virtual image of the unrolled pipe (C-scan) is generated, based on the phase velocity of the received mode. It is performed at one selected frequency.

  • Displays the entire inspected zone.
  • Provides the axial position and circumferential extent of all defects.
  • Unrolled pipe view (C-scan).
Synthetic Focusing

Synthetic focusing mode provides an unrolled pipe view (C-scan).

Reporting

Reporting

A report automatically compiles all of the necessary inspection data into a single document. Specific data can be selected and added to the user-friendly Report Tree menu, including F-scan, Active Focusing and Synthetic Focusing views. The report is customizable with all the details related to the inspection location.

An integrated camera on the laptop allows the user to quickly import a picture of the inspected site into the report.


Specifications

Acquisition Unit Specifications

Weight

7.1 kg (16 lb)

Dimensions (W × H × D)

250 mm × 150 mm × 400 mm (9.8 in. × 6 in. × 15.7 in.)

Environment Specifications

Storage temperature: –20 ˚C to 60 ˚C (–4 ˚F to 140 ˚F)
Working temperature: 0 ˚C to 45 ˚C (32 ˚F to 113 ˚F)

Power

Two lithium-ion batteries and AC adaptor

Instrument Autonomy

1 day of typical 8-hour shift operation

Standards

CE, RoHS, WEEE

Casing

IP54 rated

Batteries

Battery Model

OMNI-A-BATT2 (U8760059)

Battery Type

Smart lithium-ion batteries

Pulser specifications

Number of Channels

16

Pulse Type

Square wave

Pulse Voltage

40–300 Vp-p

Mode

Pulse-Echo

Frequency Range

15 kHz to 85 kHz

Number of Cycles

1–10

Multimedia